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Katswiri wa Mowa & Vinyo & Chakumwa
Ndi Ziwiya Zingati Zopangira Mowa

Ndi Ziwiya Zingati Zopangira Mowa

Mndandanda wa Zida Zopangira Mowa Wang'ono-Malangizo Okonzekera

Mndandanda wa Zida Zing'onozing'ono Zopangira Mowa - Ndi Ziwiya Zingati za Brew?

Iyi ndi nkhani imodzi yomwe ndimacheza nayo kwambiri, makasitomala omwe angakhale nawo akutsegula kanyumba kakang'ono.Zimatengera mapulani apano ndi amtsogolo, njira yabwino kwambiri yomwe idzakhale.Mukukonzekera kuyamba pang'ono;ndiye kuyang'ana kukula?

Kapena ndi dongosolo lokhala ndi kagulu kakang'ono komwe kakhazikitsidwe, komwe kumathandizira anthu amderalo akungotsanulira?

Ngati mukuyang'ana kuti ikhale yaying'ono, ndipo danga ndi lolimba, ndiye kuti dongosolo la 2-ziwiya ndilomveka.Zikutanthauza kuti muli ndi malo ochulukirapo a zinthu zina, mwachitsanzo matebulo owonjezera.

1.Chifukwa Chomwe Makina Awiri Awiri Amagwira Ntchito…

Ngati makina a ziwiya ziwiri (zophatikiza mash/lauter tun ndi ketulo/whirlpool) apangidwa bwino.Zitha kukhala zogwira mtima komanso kupanga mowa wabwino.Mwayi ndi mowa kumapeto ang'onoang'ono, malita 300 kapena pansi adzatenthedwa ndi magetsi.

Ndi malt amakono akusinthidwa bwino kwambiri, makamakastep mashingsizofunika.

Inde, pali nthawi zina, pamene kukhala ndi luso lopondaponda kuli bwino.

Koma masiku ano ndi ma enzymes ndi njira zina zofukira, mutha kukwaniritsa zambiri zomwe mukufuna mowa, osafunikira kupondaponda.

Chophimba cha mash/lauter chokhala ndi mbale zosefera zabwino, chimalola kusonkhanitsa wort wabwino ku ketulo ndi brewhouse.Dongosolo la ziwiya ziwiri lopanda kutentha kwa mash tun, limatenga malo ochepa komanso otsika mtengo kugula.

Zosankha za Zombo Zitatu

Pa 500-malita ndi kupitilira apo, makina a 3-zotengera angakhale chisankho chabwino.Ngati pali malo okwanira kuphatikiza, wofukizira moŵa amafuna kutenthetsa mash tun kuti athe kupondaponda.

Kuphatikiza apo, ophika moŵa omwe amalawa moŵa ngati iwo, kuyankha moŵa wonsewo kuti asinthe.Ndinagunda zolinga zanga pa dongosolo lino, lomwe ndinakonza zopangira zanga zonse.Nthawi zina, ndimayenera kukhala waluso kwambiri popanga moŵa.

Chifukwa chiyani 3-Vessel System?Mndandanda wa Zida Zopangira Mowa Wang'ono

Dongosolo la 3-zotengera limathandiza ngati mukukonzekera kukula mtsogolo.Ndizofulumira komanso zosavuta kupanga magulu awiri tsiku limodzi ndi makina atatu.Muyeneranso kukhala ndi HLT yayikulu (thanki yamowa yotentha) nayonso.

The HLT moyenera, ingakhale yocheperapo kuwirikiza kawiri kukula kwa nyumba ya mowa.Mwachitsanzo, ngati muli ndi 500-lita dongosolo, kupeza 1,000-lita HLT osachepera.

Chonde dziwani: Pali njira zina zopangira a3-zotengera dongosolo pa 2-tanki mapazi.Makinawa ngakhale ali ndi ma HLT ang'onoang'ono kapena amagwiritsa ntchito ketulo yowotchera madzi.Sizoyenera, chifukwa amapangitsa kuti masiku awiri a mowa akhale ovuta komanso Atali!

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Chifukwa chake, ngati mukukonzekera kukwera, mudzaze ma FV ochulukirapo a 1,000-lita kuchokera kumalo opangira mowa wa malita 500 mtsogolomo, mwachitsanzo.Nyumba yopangira moŵa yokhala ndi zombo zitatu zodzipatulira zopangira moŵa ndi HLT yokulirapo, imapangitsa moyo waufulu kukhala wosavuta.

Komanso, mphamvu zanu za brewhouse zidzakhalanso bwino.Inde, pali ndalama zambiri zam'tsogolo koma ndizotsika mtengo kuposa kuyesa kukweza mtsogolo.Kuchokera padongosolo lomwe lakankhidwa kale mpaka pamlingo wapamwamba.

Kutentha kwamtundu wanji?Mndandanda wa Zida Zopangira Mowa Wang'ono

Pa 500-lita dongosolo akhoza akadali ndi Kutentha magetsi, koma ngati moŵa akufuna mphamvu poponda phala;ma jenereta a nthunzi yamagetsi ndi njira yomwe amakonda nthawi zambiri.

Ichi ndi jenereta yamagetsi yamagetsi

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Pamene mukuwotcha nthunzi, munthu ayenera kuyang'ana jenereta ya nthunzi yololedwa pamene nyumba yopangira mowa ili.Malamulo ena akumaloko malingana ndi malo, sangalole jenereta ya nthunzi kapena muyenera kukhala ndi mphamvu yochepa.

Moona mtima malinga ndi zosowa, mapulani amtsogolo ndi malo omwe alipo;makina awiri opangira mowa wautali pakati pa 500 ndi 1,000-malita ndi okwanira.Mutha kuwirikiza kawiri patsiku, koma zitha kutenga maola 11.

If you want to discuss options available in more detail, then please feel free to reach out me at:info@alstonbrew.com

Cholemba chimodzi chomaliza: Machitidwe ambiri amabwera ndi nsanja ya brewhouse monga muyezo (ngati pakufunika).Komabe, chonde funsani ndi wopanga zida zanu.Malo opangira moŵa ayenera kuphatikizidwa ndikulembedwa m'mawu aliwonse omwe aperekedwa.

Mndandanda wa Zida Zing'onozing'ono Zopangira Mowa - Kuyang'ana Voliyumu ya Zombo za Brewhouse

Mukafuna kuyang'ana ma voliyumu a brewhouse yanu.Ndikutanthauza, dziwani kuchuluka kwa madzi omwe ali mu mash tun (kuchuluka kwa madzi) kapena ketulo (voliyumu ya wort).Muli ndi njira zitatu:

  1. Gwiritsani ntchito dipstick yoperekedwa ndi wogulitsa zida
  2. Khalani ndi magalasi owonera (nthawi zambiri machubu apulasitiki kapena magalasi) okhala ndi milingo yomaliza yowonekera.
  3. Inline flowmeters

Uwu ndiye flowmeter yopangidwa ndi China yomwe tili nayo pamayendedwe oyendetsa - imagwira ntchito ndi mitengo yotsika

Pamakina ang'onoang'ono, njira imodzi kapena ziwiri zimasankhidwa.Ndimakonda kukhala ndi dipstick ndi galasi lowonera la mash/lauter tun yanga.Ndimagwiritsa ntchito dipstick kuyeza madzi omwe amawonjezeredwa ku mash tun.

Ndi makina ang'onoang'ono, nthawi zambiri mumayika madzi onse mu mash tun, kenaka onjezerani chimera.Kukhala ndi galasi loyang'ana pa mash / lauter tun, kumalola wopangira mowa kuti awone kuchuluka kwa madzi omwe ali m'chombo pamene mukusonkhanitsa wort mu ketulo panthawi ya lauter.

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Pa dongosolo lalikulu inu mukhoza kuona galasi ndi anamaliza maphunziro buku mlingo owerenga, ringed mu wofiira

Zimathandizira wothira moŵa kuchepetsa mwayi wothamanga phala / lauter tun youma motero kupangitsa bedi la phala kugwa.Pa ketulo, ndimakonda kukhala ndi galasi loyang'ana, koma wokondwa kugwiritsanso ntchito dipstick.

Mamita oyenda ndi okwera mtengo komanso osafunikira kwenikweni pamakina ang'onoang'ono.Komanso, ndi kachitidwe kakang'ono, nthawi zambiri kusonkhanitsa kwa wort ku ketulo kumakhala kochedwa kwambiri kuti flowmeter yachibadwa igwire bwino ntchito.

Kuwongolera kwa VFD kwa Pampu za Brewhouse

Mukawongolera kuthamanga kwa wort kupita ku ketulo, ndikwabwino kukhala ndi VFD (variable frequency drive) kuwongolera pampu ya lauter.Zitha kukhala zophweka ngati kutembenuza buno pa gulu lowongolera lamanja, kuwongolera liwiro.

Chitsanzo cha kusintha kosinthika komwe kungagwiritsidwe ntchito kuwongolera liwiro la mapampu a brewhouse

Pokhala ndi ntchitoyi, imalola wowotcherayo kuwongolera bwino liwiro la wort lomwe likusonkhanitsidwa ku ketulo.Wopanga moŵa akadziwa bwino dongosololi, amawalola kusonkhanitsa wort molimba mtima tsiku lililonse.

Chifukwa chake, wowotchera moŵa amatha kuchita zinthu zina (monga ntchito zosungiramo mowa), osafunikira kuyang'anira zosonkhanitsa nthawi zonse.Kuphatikiza apo, mukufuna kutenga nthawi yanu kusonkhanitsa wort mu ketulo ya brew.

M'malo mwake, mudzasonkhanitsa wort pakapita mphindi 90, kuti mugwiritse ntchito bwino nyumba yopangira mowa.Ili ndi kalozera chabe, pomwe bowa lililonse limakhala losiyana.

Pankhani yosonkhanitsa wort kuchokera mu ketulo/whirlpool kupita ku fermentation chotengera (FV), muyenera kuwongolera kutentha kwa wort.

Simufunikanso kuwongolera VFD apa.M'malo mwake, wothira moŵa amatha kugwiritsa ntchito ma valve amanja kuti azitha kuyendetsa liwiro la wort kupita ku FV kapena madzi ozizira / glycol omwe amagwiritsidwa ntchito poziziritsa.Njira iliyonse imalola kuti wort asonkhanitsidwe pa kutentha komwe mukufuna.

Zowonjezera Zothandizira Brewhouse - Mndandanda wa Zida Zopangira Mowa Wang'ono

Pali zowonjezera zingapo zomwe ndimakonda kukhala nazo, za malo opangira mowa.Izi ndi:

Hop strainer

Kukhala ndi hop strainer pambuyo pa whirlpool ndi pamaso pa kutentha kwa kutentha kumapereka chitetezo chowonjezera, kuonetsetsa kuti palibe zipangizo za hop kapena zolimba zina zomwe zimapangitsa kuti pakhale kutentha.

Nyumba yakusefera isanayambike chotenthetseraItha kuvula chogwirira chasefa kuti muyeretsedwe mosavuta.

Mukufuna kusunga kutentha kwanu kukhala koyera, chifukwa ndi gwero lalikulu la matenda.Kuphatikiza apo, zolimba zilizonse mu chotenthetsera kutentha, zimapangitsanso kuti zisagwire bwino ntchito.

Mukufuna hop strainer yomwe imatha kudzipatula ndikutuluka.Kotero, ngati izo zatsekedwa;imatha kuchotsedwa, kutsukidwa ndikuyiyikanso pamalo ake.

Msonkhano wa Aeration

Wothira moŵa amayenera kuwonjezera mpweya weniweni ku wort pamene akusonkhanitsidwa ku FV.Kukhala ndi msonkhano wa aeration pambuyo pa chotenthetsera kutentha ndikwabwino.

Nthawi zambiri ndi mwala wopatsa mpweya wokhala ndi mabowo owoneka ngati mbewa.Zomwe zimalola kuti mpweya ulowe mu wort, momwe umalowera ku FV.

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Chitsanzo cha gulu lopangira mowa wopangira moŵa

Komanso, ngati mugwiritsa ntchito oxygen.Ndikupangira kupeza flowmeter yomwe imalumikizidwa ndi botolo lanu la oxygen.Choncho, kuchuluka kwa mpweya umene ukugwiritsidwa ntchito ukhoza kuyeza.

Iwo si okwera mtengo, ndipo ndi bwino kuposa kuchita ndi diso, kupereka moŵa kulamulira kwambiri.Zomwe zili m'munsizi ndizomwe zimagwiritsidwa ntchito pachipatala.Komabe, ku China, timawagwiritsanso ntchito popanga moŵa.

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Izi zimayenera kugwiritsidwa ntchito pachipatala koma zitha kugwiritsidwa ntchito popanga moŵa

Chitsanzo cha Point

Kukhala ndi chitsanzo pambuyo posinthanitsa kutentha ndikwabwino kutenga mphamvu yokoka ya wort ndi pH.Momwemonso, wothira mowa amatenga chitsanzo kumapeto kwa kapena mphindi zingapo zapitazi za chithupsa kuti awone mphamvu yokoka ndi wort pH.

Ndiye chithupsa chikhoza kukulitsidwa, ngati mphamvu yokoka ndi yotsika kwambiri.Kapena madzi owonjezera ngati mphamvu yokoka yakwera kwambiri.

Kutentha Exchanger-Mndandanda wa Zida Zopangira Mowa Wang'ono

Pali zosankha zazikulu zitatu, zikafika posankha chosinthira kutentha:

  1. Single stage exchanger exchanger - Kugwiritsa ntchito glycol kokha.
  2. Kutentha kwa magawo awiri - Kugwiritsa ntchito madzi a glycol ndi mains
  3. Gawo limodzi losinthira kutentha pogwiritsa ntchito madzi ozizira (kuchokera ku mains kapena CLT [thanki yamadzi ozizira])

Kusankha kumatengera zomwe mumakonda.Ndawona njira zonse zogwiritsidwa ntchito.Nkhaniyi ndi yovuta kulemba mwatsatanetsatane.Monga njira yoyenera imachokera pazochitika payekha.

Pangatenge nkhani yonse kuti ifotokoze njira yomwe ili yabwino kwambiri, pazochitika zilizonse.Kotero monga kale, chonde ndifikeni kwa ine, ngati mukufuna kukambirana za nkhaniyi kapena dongosolo lina mwatsatanetsatane.

Steam Condenser - Mndandanda wa Zida Zopangira Mowa Wang'ono

Mukawiritsa wort mu ketulo, mosakayikira mumapanga nthunzi.Simukufuna kwenikweni kuti nthunzi iyi "isokoneze" nyumba yanu yopangira mowa.Ndi kachitidwe kakang'ono kwambiri, wofukizira moŵa mwina ali bwino popanda condenser, monga momwe nthunzi yomwe imapangidwira imatha kuyendetsedwa.

Muyenera kusunga ketulo yanu yotsegula powira kuti nthunzi ituluke (ngati mulibe chitoliro, chimney kapena condenser).

Komabe, ndimakonda kukhala ndi condenser ngati n'kotheka.Koma, ngati mtengo wake uli wocheperako, ndi chida chomwe woweta moŵa amatha kuchita popanda.

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Nthunziyo umazirala ndi madzi ndipo imapita ku ngalande

Pa makina okulirapo, chilichonse chopitilira 500-lita.Ndikofunikira kukhala ndi cholumikizira cha nthunzi choyikidwa mu ketulo ya brew.Ma condenser amenewa amagwiritsa ntchito madzi apamtunda kuti aziziziritsa nthunzi, kuwasandutsa madzi, omwe amapita kukhene.

Matanki amadzi otentha ndi ozizira

Izi zimatsikira mlengalenga, ndimakonda kukhala ndi HLT ngati nkotheka.Mutha kutentha madzi mu thanki dzulo lake.Kapena khalani ndi chowerengera kuti mutenthe madzi usiku wonse, kuti akonzekere tsiku la brew.

Ngati mukuyang'ana kupangira mowa pawiri tsopano, kapena mtsogolomu ndiye kukhala ndi thanki yomwe kukula kwake kuwirikiza kawiri ndi koyenera.

Ngati mukukonzekera kumamatira ku mowa umodzi, kukhala ndi HLT yaying'ono ndi kotheka.Moyenera, ndikanakhala ndi HLT, osachepera kukula kwa brew.

Chifukwa chake, palinso madzi oyeretsera (makegi ndi ma CIP) nawonso.Ndi HLT yaying'ono wofukizira moŵa adzafunika kuwonjezera ndi kutentha HLT masana.

Madzi Kusakaniza Station

Malo osakaniza madzi amagwiritsidwa ntchito kuwongolera kutentha kwa madzi a phala ndi sparge.Ngati mowa wotentha wochokera ku HLT ndi wotentha kwambiri, malo osakaniza madzi amalola kuti madzi ozizira awonjezedwe kuziziritsa.

Chifukwa chake, kutentha kwamadzi komwe kumafunikira pakupanga mowa kumatha kugunda.Ndi kachitidwe kakang'ono, sikofunikira.Wothira moŵa amatha kutenthetsa madzi a mu HLT mpaka kutentha kwamadzi komwe akufunidwa kuti aphwanyidwe. Kenako pa phala, onjezerani ndi kutenthetsa madzi kuti ndi kutentha koyenera.


Nthawi yotumiza: Apr-19-2022